Female tusken mask build

 So back in 2013 I posted about my Female Tusken and that I had sold the mask and that my main goal was to build a new mask and start using the costume again in 2014.

My old female tusken costume

Since then I have sold the mask and bag, lost the bracelet and gotten rid of the underdress. So what I have left is a leatherbag, without the bone clasp, gloves and armwraps, boots and the hood. Now I think that I will remake the hood anyway for this new project, but my first priority is to make a new mask, and in fact I bought a mask kit in 2012. It is not available anymore, it was a run of masks made for people in Denver, Colorado, and I got in on the last remaining one after the Denver build. I have started the mask a few times, but I have been a bit too worried about my skill in building and then I've quit the project.

Now I really want to finish it so I hauled out my mask, and realized that in my start with the kit so many years ago I had made a few things I would not have don today. I had made cuts in some of the bricks to what I then thought would make them align better with each other, I had also cut out and clued the white, flat "bone"s to some of the pieces. In doing that I had cut them shorter than I would have preferred today, but I don't know what kind of glue I used I simply couldn't get them off without risking the integrity of the pieces. So I had to continue where I left off.

The first I did was to paint the main pieces. For a base layer I used the brand Cospaint in espresso gold. The good thing with cospaint is that it is a bit flexible and it also works as a primer so you can paint directly on foam with it, you don't need to seal the foam first. 

I felt that the espresso gold was too brown though, so I dry brushed a layer of antique gold acrylic paint on top of the espresso gold. This gave it a beautiful brass colour. Now if you follow the 501st legion CRL for this costume they have an example of a mask that is very brown copper, but if you look at the reference pictures of the actual costumes they are much more brass than copper.

With that all the base paint was done. 

I then sanded off the paint on the pieces that I was going to glue to the connecting "bone" pieces. For glueing I used contact cement.

Where I glued the "bones" to the square pieces I got a bit of a gap. As I mentioned the "bone" pieces were done back in 2014 or so, today I wouldn't have assembled them like that. The gap was filled in with foam clay. And the good thing with cospaint working on foam is that I could then paint the foam directly once it was dry.

The squares, and bones, were glued to a backing piece of canvas using contact cement. I also had to bend the top bone pieces so that they can fit to the curved mask. Here is where I noticed that when I cut the bones I hadn't taken the curve into account, so today I would have cut them longer.

Once the glue had dried I cut the backing canvas to just follow the outline of the harder mask. Then it was time for the fun that is weathering. I dry brushed a mix of verdigris and ivory black acrylic paint, I also used a paper towel to wipe off excess paint when it was on. In some places I felt that I went a bit overboard and then I dry brushed some more antique gold acrylic and cosplaint in copper over that.

And with that the mask is finished and ready to assemble so I can wear it, and then it's time to start on the hood itself.